Mobile Pallet Racking System
Electrically powered racks mounted on floor-guided rails that open aisles on demand — delivering up to 120% more storage capacity than conventional static racking while maintaining 100% direct access to every pallet.
What Is Mobile Pallet Racking?
A motorised storage system that mounts conventional pallet racks on electrically powered mobile bases guided along floor-embedded rails.
Mobile pallet racking — also known as movable aisle racking or Movirack — is a semi-automated high-density storage solution where entire rows of pallet racks are mounted on motorised carriages that slide laterally along floor-embedded steel rails. Instead of requiring a fixed aisle between every two rack rows, the system eliminates most static aisles and opens only the single working aisle needed at any given moment.
This approach allows warehouses to increase storage capacity by 80-120% compared to conventional selective racking while maintaining 100% direct access to every pallet position. The system is operated via PLC-controlled panels, remote controls, or integrated WMS interfaces, and incorporates comprehensive safety features including obstacle-detection sensors, light barriers, emergency stop buttons, and floor-level safety edges.
Motorised Movement
Electric motors power smooth, precise lateral movement at 3.5-4.5 m/min
100% Selectivity
Direct access to every pallet — the only high-density system that offers this
Cold Storage Optimised
Operates reliably in environments down to -35°C, reducing cooling energy costs
Multi-Layer Safety
Obstacle sensors, light barriers, emergency stops, and floor safety edges
Warehouse Storage Challenges
Common warehouse problems that mobile pallet racking eliminates — turning wasted space and inefficiency into maximised capacity and streamlined operations.
Wasted Floor Space
Static racking wastes 50-60% of floor area on fixed aisles that sit empty most of the time.
✅ 82% floor utilization with mobile racksHigh Expansion Costs
Building or leasing new warehouse space is expensive — often \$50-80/m² per year in premium logistics zones.
✅ 120% more capacity, zero expansionCold Storage Energy Waste
Cooling unused aisle space in cold storage consumes up to 40% of total refrigeration energy.
✅ Compact design cuts cooling volume 50%+No Direct Access
Drive-in and shuttle systems sacrifice selectivity — accessing buried pallets requires moving others first.
✅ 100% pallet selectivity maintainedSafety Concerns
Workers inside narrow rack aisles face collision risks from forklifts and falling goods.
✅ Multi-sensor safety system standardLimited Flexibility
Fixed racking can't adapt to seasonal demand changes or SKU mix evolution over time.
✅ Expandable and reconfigurable modulesEngineered for Performance
Every component of the mobile pallet racking system is designed for maximum density, safety, and long-term reliability.
Electric Motor Drive
0.37-1.5kW motors per base provide smooth, reliable lateral movement at 3.5-4.5 m/min with precision positioning.
Floor-Guided Rails
Hot-rolled steel rails embedded in the warehouse floor ensure straight-line travel with zero deviation or misalignment.
Multi-Sensor Safety
Obstacle detection sensors, light barriers, safety edges, and emergency stops protect operators and goods at all times.
PLC + Remote Control
Operate from on-base control panels, wireless remotes, or integrated WMS interface for forklift-mounted control.
Cold Storage Rated
Operates reliably at -35°C with sealed motors, low-temp lubricants, and thermal-resistant electrical components.
Multi-Aisle Mode
Open 1 to 3+ aisles simultaneously for picking operations, inventory counts, or high-throughput unloading.
Heavy-Duty Structure
Q235B/Q345B steel uprights and beams with 500-4000kg per level capacity — same specs as static pallet racking.
Scalable & Expandable
Add mobile base units as your business grows — the modular system adapts to warehouse expansion without redesign.
System Configurations
Gieantech offers multiple mobile pallet racking configurations to match your warehouse layout, load type, and operational requirements.
Standard Electric Mobile
Conventional pallet racks on motorised bases with PLC control. The most popular configuration for general warehousing and distribution.
Cold Storage Mobile
Sealed motors, low-temperature lubricants, and thermal-rated components engineered for -35°C frozen food and pharmaceutical cold chain storage.
Multi-Aisle Configuration
Opens 2-3 aisles simultaneously for picking operations, inventory counting, and high-throughput shipping and receiving workflows.
Cantilever Mobile Racking
Mobile bases combined with cantilever arms for high-density storage of long, bulky loads like pipes, profiles, lumber, and steel bars.
System Components
Every component is precision-engineered to deliver smooth, safe, and reliable movement under heavy pallet loads for 20+ years.
Mobile Base Chassis
Heavy-gauge welded steel chassis carries the full racking load, distributes weight evenly across wheels and rails
Electric Drive Motor
0.37-1.5kW gear motors with frequency inverters ensure smooth start/stop and precise aisle positioning
Floor Rails
Hot-rolled steel U-channel rails embedded in floor concrete guide the bases with zero lateral drift
PLC Control Panel
Programmable logic controller manages aisle opening, multi-aisle modes, parking mode, and diagnostics
Safety Sensor System
Infrared obstacle detectors, access light barriers, floor-level safety edges, and emergency stop buttons
Pallet Racking Structure
Standard selective pallet racking (uprights, beams, bracing) mounted on top of the mobile base chassis
Technical Specifications
Comprehensive engineering data for the Gieantech mobile pallet racking system — all parameters fully customizable to your warehouse layout.
📏 Racking Dimensions
⚙️ Mobile Base
🏋️ Load & Safety
🚢 Logistics & Trade
Industry Applications
Mobile pallet racking is the preferred solution wherever floor space is expensive or limited and full pallet selectivity is required.
Cold Storage & Frozen
Maximise refrigerated volume and reduce cooling energy costs by up to 50% with compact mobile storage down to -35°C.
Food & Beverage
FIFO-compatible pallet access for perishable goods with hygiene-friendly galvanized finishes and air circulation.
Pharmaceutical
GMP-compliant storage with lot traceability, controlled environment, and 100% pallet selectivity for expiry management.
3PL & Distribution
Serve multiple clients with high-density shared warehousing while maintaining direct access to every customer's stock.
Manufacturing
Buffer raw materials, WIP, and finished goods in compact mobile racks adjacent to production lines.
Automotive
Store heavy parts, components, and sub-assemblies with up to 4000kg per level on motorised mobile bases.
Retail & FMCG
Seasonal stock management with flexible capacity — expand during peak seasons, compact during off-peak.
Chemical & Hazmat
Store drums, IBCs, and hazardous materials in compact, ventilated mobile racks with fire-safe clearances.
How Mobile Racking Operates
Simple, intuitive operation — open any aisle in under 50 seconds with the push of a button or forklift-mounted remote.
Select Aisle
Operator selects the required aisle via control panel, wireless remote, or WMS-integrated forklift terminal.
Safety Check
PLC system activates obstacle sensors and light barriers to verify the aisle is clear of personnel and obstructions.
Bases Move
Electric motors smoothly slide the mobile bases apart at 3.5-4.5 m/min to open the selected working aisle.
Aisle Opens
The full-width working aisle opens (2.5-3.5m) and locks in position. Safety systems remain active throughout.
Access Pallets
Forklift enters the aisle and operates normally — load/unload pallets at any level with 100% direct selectivity.
Mobile vs Other Systems
See how mobile pallet racking compares to other warehouse storage solutions across key performance metrics.
| Feature | Mobile Racking | Selective Racking | Drive-In Racking | VNA Racking | AS/RS |
|---|---|---|---|---|---|
| Space Utilization | ⭐⭐⭐⭐⭐ 82% | ⭐⭐ 42% | ⭐⭐⭐⭐ 80% | ⭐⭐⭐ 60% | ⭐⭐⭐⭐⭐ 85% |
| Pallet Selectivity | ✅ 100% | ✅ 100% | ❌ LIFO Only | ✅ 100% | ✅ 100% |
| Investment Cost | $$$ Medium-High | $ Low | $$ Medium | $$$ High | $$$$$ Very High |
| Throughput | ⭐⭐⭐ Medium | ⭐⭐⭐⭐ High | ⭐⭐ Low | ⭐⭐⭐ Medium | ⭐⭐⭐⭐⭐ Very High |
| Cold Storage | ✅ -35°C | ✅ Yes | ✅ Yes | ⚠️ Limited | ✅ Yes |
| Forklift Required | Standard Reach | Any Type | Counterbalance | Turret Truck | None (Automated) |
| SKU Variety | ⭐⭐⭐⭐⭐ Any | ⭐⭐⭐⭐⭐ Any | ⭐⭐ Same SKU | ⭐⭐⭐⭐ Most | ⭐⭐⭐ Standardised |
| Best For | High-density + access | High throughput | Bulk same-SKU | High-density + speed | Full automation |
Design & Implementation Process
From site survey to commissioning — a structured 6-step process ensures your mobile racking system performs flawlessly from day one.
Site Survey & Consultation
Engineers assess your warehouse dimensions, floor condition, load requirements, temperature environment, and operational workflow to define optimal system parameters.
Layout Design & 3D Rendering
Free CAD layout drawings and 3D warehouse renderings within 48 hours. Includes rail placement, base configuration, aisle width, and racking arrangement.
Structural Engineering
Floor load analysis, seismic calculations, rail foundation design, and electrical routing. All engineering documentation provided for client and building authority approval.
Manufacturing & QC
Racking components, mobile bases, motors, and control systems manufactured in our Dongguan factory with multi-stage quality inspection at every production milestone.
Shipping & Rail Installation
Components shipped in standard containers. On-site team installs embedded floor rails, levels track alignment, and pours concrete anchoring as needed.
Assembly & Commissioning
Racking assembled on mobile bases, motors connected, PLC programmed, safety sensors calibrated. Full load testing and operator training before handover.
Why Gieantech?
15+ years of manufacturing expertise, full-system integration capability, and a commitment to project success from design to commissioning.
Factory Direct Pricing
No middlemen — buy racking, mobile bases, motors, and controls directly from our Dongguan factory at manufacturer cost.
Full System Integration
We manufacture racking, bases, and controls in-house — no multi-vendor coordination headaches, single-source warranty.
Free Engineering Design
Complimentary site survey, CAD layout, 3D rendering, and structural calculations. No design fees or obligations.
Global Installation Support
Exported to 57+ countries with on-site installation teams or remote commissioning guidance for local contractors.
ISO 9001 Quality System
Multi-stage QC from raw material to finished product. Full load testing, sensor calibration, and burn-in before shipping.
3-Year Structural Warranty
Industry-leading warranty on racking structure, mobile base chassis, and drive system. Lifetime technical support.
Certifications & Standards
Every Gieantech mobile pallet racking system meets international quality, safety, and structural engineering standards.
ISO 9001:2015
International quality management covering design, manufacturing, testing, and after-sales service processes.
CE Marking
Full European conformity for machinery, electrical, and safety directive compliance across all EU member states.
SGS Tested
Third-party structural load testing, motor performance verification, and material composition analysis.
FEM 10.2.09
European Federation of Materials Handling standard for the design of mobile pallet racking systems.
IEC 60204-1
International electrical safety standard for machinery — motor, wiring, and control panel compliance.
Frequently Asked Questions
Everything you need to know about mobile pallet racking — from specifications and safety to ordering and installation.
Double Your Storage Capacity Today
Get a free warehouse layout design with 3D rendering and ROI analysis. Our engineering team will show you exactly how mobile racking transforms your facility.