china pallet racking manufacturer

VERSATILE BEAM-ADJUSTABLE STORAGE

Adjustable Racking System

Modular, bolt-together storage racks with fully adjustable beam levels β€” engineered for medium-to-heavy duty hand and forklift-loaded applications across warehouses, workshops, retail, and industrial environments worldwide.

800kgPer Shelf Level
75mmAdjustment Pitch
3-8Beam Levels
57+Countries Exported
Adjustable Racking System - Gieantech Medium Heavy Duty Shelving
πŸ…ISO 9001 Certified
πŸ‡ͺπŸ‡ΊCE Marking
πŸ”¬SGS Verified
PRODUCT OVERVIEW

What Is Adjustable Racking?

A modular, beam-adjustable storage system designed for maximum flexibility β€” reconfigure shelf heights in minutes to match changing inventory needs.

Adjustable Racking System Overview - Gieantech

Adjustable racking is a versatile, beam-adjustable storage system where horizontal load beams clip into slotted or perforated upright frames at variable height intervals β€” typically every 50mm or 75mm. Unlike fixed welded shelving, every beam level can be repositioned quickly without disassembling the entire unit, giving warehouse managers the freedom to adapt storage configurations as product sizes and inventory mix evolve.

This system bridges the gap between light-duty boltless shelving and heavy-duty pallet racking. With load capacities ranging from 200kg to 800kg per shelf level and heights up to 3000mm, adjustable racks are ideal for hand-loaded and light forklift applications β€” including pick-and-pack operations, parts storage, retail backrooms, and industrial workshops. The clip-in beam connection makes assembly straightforward while providing far greater structural rigidity than rivet-lock boltless systems.

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75mm Adjustment Pitch

Reposition beam levels at fine increments for perfect vertical space utilisation

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Clip-In Beam Lock

Beams clip securely into upright slots β€” no loose bolts, quick to install and reposition

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Up to 800kg per Level

Medium-to-heavy duty capacity for cartons, bins, parts, and hand-loaded pallets

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Modular Expansion

Add starter and add-on bays for continuous runs β€” share uprights to save cost

⚠️ PAIN POINTS

Storage Challenges Solved

Common shelving frustrations that adjustable racking eliminates β€” turning rigid, wasteful storage into flexible, optimised space.

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Wasted Vertical Space

Fixed-height shelves create large gaps above smaller items, wasting 25-40% of available storage volume across the entire system.

βœ… 75mm adjustable pitch eliminates gaps
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Cannot Adapt to Change

When product sizes change or new SKUs arrive, fixed shelving forces expensive replacement or wasteful workarounds.

βœ… Reconfigure beam heights in minutes
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Weak Structural Integrity

Budget shelving wobbles under load, sags over time, and lacks the rigidity needed for industrial and commercial storage.

βœ… Bolt-together steel frames, 1.5Γ— safety
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Over-Specified & Expensive

Heavy-duty pallet racking is overkill and overpriced for hand-loaded items weighing 100-800kg per shelf level.

βœ… Right-sized capacity at medium-duty price
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Complex Installation

Some industrial shelving requires specialised tools, certified installers, and hours of assembly for each bay.

βœ… Clip-in beams, 15-min bay assembly
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Limited Decking Options

Many systems only offer one shelf type, forcing compromises when different products need different shelf surfaces.

βœ… Steel, MDF, wire mesh, chipboard options
KEY FEATURES

Built for Flexibility & Strength

Every component of the adjustable racking system is designed to deliver easy reconfiguration, reliable capacity, and long-term industrial durability.

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75mm Beam Adjustment

Beams reposition at 75mm intervals along perforated uprights β€” optimise every millimetre of vertical space for any product height.

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Clip-In Beam Connection

Spring-loaded safety clips lock beams into upright slots with a positive click β€” secure, vibration-resistant, and tool-free to reposition.

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Powder-Coated Finish

60-100ΞΌm electrostatic powder coating in custom RAL colours provides corrosion resistance, scratch protection, and professional aesthetics.

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200-800kg per Level

Medium-to-heavy duty capacity bridges the gap between boltless shelving and pallet racking β€” ideal for cartons, bins, and hand-loaded goods.

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Starter + Add-On Bays

Build continuous shelving runs by linking add-on bays that share uprights with the starter β€” reducing cost and maximising floor space.

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Multiple Decking Options

Steel panels, MDF, chipboard, wire mesh, or plywood β€” choose the shelf surface that matches your product type and environment.

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Cross Bracing Included

Diagonal back bracing and optional side bracing provide lateral stability for tall units and seismic-zone installations.

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Custom Sizes & Colours

Any dimension from 900-2700mm wide, 300-900mm deep, and 1500-3000mm tall. Any RAL colour with custom branding available.

PRODUCT RANGE

Adjustable Racking Configurations

Gieantech manufactures a complete range of adjustable racking systems to suit every load type β€” from hand-picked cartons to forklift-loaded pallets.

Medium Duty Longspan Shelving - Gieantech

Medium Duty Longspan

The most popular adjustable racking type. Wide-span beams (up to 2700mm) with steel or MDF shelf panels support 200-500kg per level for carton and bin storage.

200-500kg/levelUp to 2700mm SpanBest Seller
Heavy Duty Adjustable Pallet Racking - Gieantech

Heavy Duty Adjustable

Thicker gauge uprights and step-beams for 500-800kg per level. Compatible with hand-loading and light forklift operations for heavier parts and bulk goods.

500-800kg/levelStep BeamForklift Compatible
Clip-In Shelving System - Gieantech

Clip-In Panel Shelving

Fully enclosed steel panel shelves clip directly into upright slots without beams β€” creating a clean, flush surface ideal for retail, offices, and laboratories.

Flush SurfaceNo Beams NeededRetail / Office
Multi-Tier Adjustable Shelving - Gieantech

Multi-Tier Platform

Stack 2-3 levels of adjustable racking with walking platforms and staircases to create a mezzanine-style picking system that triples floor-space utilisation.

2-3 TiersWalking PlatformsE-Commerce
Adjustable Cantilever Racking - Gieantech

Adjustable Cantilever

Height-adjustable cantilever arms for storing long, bulky items like pipes, timber, and steel bars. Arms reposition along perforated columns.

Long ItemsAdjustable ArmsSingle/Double Sided
Industrial Workstation Shelving - Gieantech

Industrial Workstation

Adjustable racking integrated with workbench tops, tool pegboards, lighting rails, and drawer units β€” creating ergonomic assembly and packing stations.

Workbench TopTool StorageAssembly Line
ANATOMY

System Components

Simple, robust construction from precision-manufactured steel components β€” designed for decades of reliable service in demanding environments.

Adjustable Racking Components - Gieantech
01

Perforated Uprights

C-section or Omega-profile uprights with punched slots at 75mm pitch. 1.5-2.5mm gauge Q235B steel, heights 1500-3000mm.

02

Load Beams

P-profile or step-profile beams with spring-clip end connectors. Drop into upright slots with a positive lock. Spans 900-2700mm.

03

Shelf Decking

Steel panels (0.6-1.0mm), MDF boards (18-25mm), chipboard, wire mesh, or plywood. Drop-in installation on beam supports.

04

Safety Clips

Spring-loaded safety pins prevent accidental beam dislodgement during loading/unloading. One clip per beam end, installed tool-free.

05

Cross Bracing

Diagonal back bracing provides lateral stability. Optional side bracing for end bays. Bolt-on for easy installation and removal.

06

Base Plates & Levellers

Bolt-down base plates with adjustable levelling screws for stability on uneven floors. Chemical anchor bolts for concrete floors.

πŸ“ SPECIFICATIONS

Technical Specifications

Complete engineering data for Gieantech adjustable racking β€” all dimensions, capacities, and finishes fully customisable to your requirements.

πŸ“ Dimensions

Height1500 – 3000mm
Width (Span)900 – 2700mm
Depth300 – 900mm
Beam Levels3 – 8 Levels
Adjustment75mm Pitch

βš™οΈ Material & Finish

Upright Gauge1.5 – 2.5mm
Beam Gauge1.2 – 1.8mm
Shelf Panel0.6 – 1.0mm Steel
Steel GradeQ235B Cold-Rolled
CoatingPowder 60-100ΞΌm

πŸ‹οΈ Load Capacity

Medium Duty200 – 500kg/level
Heavy Duty500 – 800kg/level
Per UnitUp to 4000kg
Safety Factor1.5Γ—
UDL RatedEvenly Distributed

🚒 Logistics & Trade

MOQ50 Units
Lead Time15 – 25 Days
PackingFlat-Pack / Carton
Per 20GP150 – 300 Units
Trade TermsFOB / CIF / EXW
APPLICATIONS

Industry Applications

Adjustable racking is the universal choice wherever hand-loaded storage requires flexibility, reliability, and quick reconfiguration.

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Warehouse & 3PL

Pick-and-pack stations, carton storage, small parts bins, and e-commerce order fulfilment with zone-level organisation.

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Retail & Stockroom

Back-of-house inventory storage for supermarkets, fashion retail, DIY stores, and pharmacy stockrooms with daily restocking.

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Manufacturing

Line-side component storage, WIP buffering, tool cribs, and finished goods staging with adjustable levels for varying part sizes.

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Workshop & Garage

Heavy parts storage, tool organisation, consumables inventory, and workbench-integrated shelving for automotive and engineering workshops.

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Healthcare & Lab

Medical supply storage, laboratory equipment shelving, specimen archives, and pharmaceutical inventory with cleanroom-compatible finishes.

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Office & Archive

Document box storage, filing archives, record management rooms, and mail sorting with adjustable shelf spacing.

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Food & Hospitality

Dry goods storage, kitchen pantry shelving, restaurant supply rooms, and catering inventory with optional wire mesh for hygiene.

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Automotive Parts

Spare parts storage for dealerships, service centres, and aftermarket distributors with adjustable levels for varied component sizes.

ASSEMBLY GUIDE

Quick & Easy Assembly

Assemble a complete adjustable racking bay in approximately 15 minutes with basic tools β€” no welding, cutting, or specialist skills required.

1

Position Uprights

Stand two upright frames on the floor, attach base plates, and bolt down to concrete anchors for permanent stability.

2

Install Back Bracing

Attach diagonal cross bracing between the rear upright faces using the pre-drilled bolt holes β€” this provides critical lateral rigidity.

3

Clip In Beams

Hook beam end connectors into the desired upright slots and push down until the spring clips click into the locked position.

4

Insert Safety Pins

Push safety locking pins through each beam-to-upright connection to prevent accidental lift-out during loading operations.

5

Place Shelf Decking

Drop steel panels, MDF boards, or wire mesh decking onto the beam pairs. Level check, load, and start using immediately.

COMPARISON

Adjustable vs Other Systems

See how adjustable racking compares to alternative shelving and racking systems across key performance and value metrics.

FeatureAdjustable RackingBoltless Rivet RackPallet RackingWire ShelvingSlotted Angle
Load Capacity⭐⭐⭐⭐ 200-800kg⭐⭐⭐ 100-700kg⭐⭐⭐⭐⭐ 500-4000kg⭐⭐ 50-250kg⭐⭐⭐ 100-500kg
Assembly Speed⭐⭐⭐⭐ 15 min⭐⭐⭐⭐⭐ 5 min⭐⭐ 1-2 hrs⭐⭐⭐ 15-20 min⭐⭐⭐ 15-20 min
Beam Adjustability⭐⭐⭐⭐⭐ 75mm pitch⭐⭐⭐⭐ 50mm pitch⭐⭐⭐⭐ 50-75mm⭐⭐⭐ 25mm⭐⭐⭐ Variable
Structural Rigidity⭐⭐⭐⭐ High⭐⭐⭐ Medium⭐⭐⭐⭐⭐ Very High⭐⭐ Low-Med⭐⭐⭐ Medium
Cost per Unit⭐⭐⭐⭐ Medium-Low⭐⭐⭐⭐⭐ Lowest⭐⭐ High⭐⭐⭐⭐ Low-Med⭐⭐⭐⭐ Low
Decking Options⭐⭐⭐⭐⭐ 5+ types⭐⭐⭐⭐⭐ 5+ types⭐⭐⭐ Wire/Plank⭐ Wire only⭐⭐⭐ 3 types
Forklift Compatible⚠️ Light forklift❌ Hand onlyβœ… Full forklift❌ Hand only❌ Hand only
Best ForMedium-duty versatileLight hand storagePallet-level heavyFood / lab / cleanCustom / workshop

Order & Delivery Process

From inquiry to installation β€” a streamlined 6-step workflow to deliver your adjustable racking system on time and to specification.

01

Requirement Consultation

Share your storage requirements β€” product types, dimensions, weights, quantities, and environment. Our team recommends the optimal racking configuration and decking type.

02

Layout Design & Quotation

We provide detailed layout drawings with bay dimensions, load calculations, and a transparent quotation including unit pricing, volume discounts, and shipping options.

03

Sample Approval

For bulk orders, we ship a sample bay for your approval. Verify dimensions, finish quality, beam locking strength, and shelf decking before confirming production.

04

Production & Quality Control

Mass production with multi-stage QC β€” raw material inspection, stamping/punching verification, powder coating check, load testing, and final packing inspection.

05

Flat-Pack & Container Loading

All components flat-packed in protective cartons for maximum container utilisation. 150-300 units per 20GP. Full export documentation and packing list provided.

06

Delivery & After-Sales

Door-to-door delivery available worldwide. Each carton includes an illustrated assembly guide. Remote video support and replacement parts service for any issues.

WHY CHOOSE US

Why Gieantech?

15+ years of precision manufacturing, factory-direct pricing, and a global export track record that ensures quality and reliability.

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Factory Direct Pricing

Buy directly from our Dongguan factory β€” no middlemen, no markups. Competitive volume pricing for wholesale and distribution partners.

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Full OEM & ODM Service

Custom dimensions, colours, logos, packaging, and branding. Complete white-label manufacturing for your brand identity.

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Multi-Stage Quality Control

Raw material, in-process, and finished product inspection. Every beam load-tested to 1.5Γ— rated capacity before shipping.

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57+ Countries Exported

Proven logistics to every continent with full export documentation, container optimisation, and customs clearance support.

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Compact Flat-Pack Shipping

Industry-leading packaging design β€” 150-300 units per 20GP container for the lowest possible freight cost per racking unit.

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Sample Programme

Order sample bays before production. Evaluate quality, assembly, and load capacity firsthand with zero obligation.

Gieantech Adjustable Racking Factory - Why Choose Us
QUALITY ASSURANCE

Certifications & Standards

Every Gieantech adjustable rack meets international quality, safety, and structural standards for worldwide commercial deployment.

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ISO 9001:2015

International quality management system covering design, manufacturing, and after-sales service processes.

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CE Marking

European conformity declaration for health, safety, and environmental compliance across all EU member states.

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SGS Tested

Third-party load testing, material composition analysis, and powder coating adhesion verification.

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AS 4084

Australian standard for steel storage racking β€” structural design, fabrication, and load capacity verification.

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RoHS Compliant

Restriction of Hazardous Substances compliance for all coatings and surface treatment materials used.

FAQ

Frequently Asked Questions

Everything you need to know about adjustable racking β€” from specifications and assembly to ordering and customisation.

What is adjustable racking?β–Ό
Adjustable racking is a modular, beam-adjustable storage system where horizontal load beams clip into perforated upright frames at variable height intervals (typically 75mm). Unlike fixed shelving, beam levels can be repositioned in minutes without disassembly, allowing warehouse managers to optimise storage as product sizes and inventory mix change. It fills the gap between light-duty boltless shelving and heavy-duty pallet racking.
How much weight can adjustable racking hold?β–Ό
Load capacity depends on the configuration. Medium-duty longspan models support 200-500kg per shelf level (UDL). Heavy-duty configurations with thicker gauge uprights and step-beams support 500-800kg per shelf level. Total unit capacity ranges from 1200kg to 4000kg depending on the number of levels and configuration. All capacities include a 1.5Γ— safety factor and are rated for uniformly distributed loads.
How long does assembly take?β–Ό
A standard 5-level adjustable racking bay takes approximately 15 minutes to assemble with basic hand tools. The process involves bolting upright frames to base plates, attaching back bracing, clipping beams into upright slots, inserting safety pins, and dropping shelf decking into place. No welding, cutting, or specialist equipment is needed. Two people are recommended for units taller than 2000mm.
What is the difference between adjustable racking and boltless racking?β–Ό
Both are modular shelving systems, but they differ in beam connection method, load capacity, and rigidity. Boltless (rivet) racks use rivet-and-keyhole connections with a mallet β€” fastest assembly (5 min) but lower capacity (100-700kg). Adjustable racking uses clip-in beam connectors with spring safety pins β€” takes slightly longer (15 min) but provides higher structural rigidity, better vibration resistance, and heavier load capacity (200-800kg) thanks to the positive-locking beam connection.
Can I use a forklift with adjustable racking?β–Ό
Light forklift operations are possible with heavy-duty configurations (500-800kg per level) when the racking is properly anchored to the floor. However, adjustable racking is primarily designed for hand loading. For frequent forklift operations with full-size pallets, we recommend our dedicated selective pallet racking system which has higher upright gauges, deeper frames, and forklift-specific safety features like column protectors and guide rails.
What decking options are available?β–Ό
We offer five standard decking options: (1) Steel panels (0.6-1.0mm) β€” the most durable, ideal for industrial use; (2) MDF boards (18-25mm) β€” smooth surface for cartons and bins; (3) Chipboard / particle board β€” budget option for lighter loads; (4) Wire mesh β€” for air circulation, sprinkler compliance, and clean environments; (5) Plywood β€” for heavier hand-loaded items. All decking types drop onto beam supports without fasteners and are cut to exact size.
Can beam heights be adjusted after loading?β–Ό
Yes, but the shelf must be unloaded first. To reposition a beam, remove the shelf decking and goods from that level, pull out the safety pins, lift the beam off the upright clips, move it to the new slot position, and re-insert the safety pins. The process takes about 2-3 minutes per beam pair. The 75mm adjustment pitch gives you fine control over shelf spacing to match any product height.
Do you offer custom colours and OEM branding?β–Ό
Yes, we provide full OEM and ODM services. Any RAL colour, custom dimensions, and branded packaging are available. We can add your company logo to uprights, beam faces, or packaging. Standard colours include orange/blue, grey, and green. Custom colour MOQ is 100 units. White-label service for distributors includes your branding on all documentation, assembly guides, and packaging materials.
What is the MOQ and lead time?β–Ό
Standard MOQ is 50 units for stock colours and sizes. Custom colour or custom dimension orders start from 100 units. Production lead time is 15-25 working days depending on quantity and customisation level. Standard sizes in stock colours may ship within 7-10 days. We fit approximately 150-300 flat-packed units per 20GP container. Trade terms include FOB, CIF, EXW, and DDP with door-to-door delivery options.
Adjustable Racking FAQ - Gieantech Solutions

Get Your Adjustable Racking Today

Factory-direct pricing, free samples, and full OEM service. Contact our team for a competitive quotation tailored to your storage project.

🏭Factory DirectNo Middlemen, Best Price
🎨Full OEM/ODMCustom Brand & Design
🌍57+ CountriesGlobal Shipping Network
πŸ“¦Sample AvailableTry Before You Buy

Lets Get In Touch

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Business Hours

Mon - Fri

10am to 5pm

Sat - Sun

10am to 2pm

Support

+92 (648) 763 7232

info@gieantech.com