ASRS Automated Storage & Retrieval Systems
Transform your warehouse into a fully automated, high-density storage powerhouse. Gieantech's AS/RS solutions integrate stacker cranes, shuttle systems, conveyors, and WMS software to maximize space utilization up to 85% while reducing labor costs by 70%.
What Is an ASRS System?
An Automated Storage and Retrieval System (AS/RS) is a computer-controlled warehouse automation solution that uses stacker cranes, shuttle carts, conveyor systems, and warehouse management software (WMS) to automatically store, manage, and retrieve goods with minimal human intervention. ASRS technology transforms traditional warehouses into highly efficient, fully automated distribution centers.
Gieantech designs and manufactures complete AS/RS solutions tailored to your specific industry requirements. Our systems range from unit-load stacker crane systems handling pallets up to 2,000 kg to mini-load systems for tote and carton handling. Each system integrates seamlessly with existing ERP/WMS platforms through standard data interfaces (EDI, XML, REST API) for real-time inventory visibility.
Whether you operate a cold storage facility at -30°C, a high-throughput e-commerce fulfillment center, or a pharmaceutical warehouse requiring strict lot tracking and FIFO compliance, Gieantech's AS/RS solutions deliver measurable ROI through reduced labor costs, increased storage density, improved picking accuracy (99.9%+), and 24/7 unmanned operation capability. Our factory-direct pricing and turnkey project delivery make automated warehousing accessible for businesses worldwide.
Key Features & Benefits
Discover why leading warehouses worldwide choose Gieantech's ASRS solutions for maximum efficiency, accuracy, and ROI.
85% Space Utilization
Maximize vertical storage up to 30 meters, reducing warehouse footprint by up to 60% compared to conventional racking systems.
99.9% Pick Accuracy
Automated handling eliminates human picking errors, ensuring precise inventory management with barcode/RFID verification at every step.
24/7 Unmanned Operation
Fully automated operation requires minimal staff, running around the clock with consistent throughput — even in lights-out warehouses.
Cold Storage Ready (-30°C)
Specialized components engineered for extreme cold environments, reducing worker exposure to hazardous temperatures while maintaining throughput.
70% Labor Cost Reduction
Automate repetitive storage and retrieval tasks, reallocating valuable human resources to higher-value operations and decision-making.
WMS/ERP Integration
Seamless connection with SAP, Oracle, and custom WMS platforms via EDI/XML/REST API for real-time inventory visibility and control.
Enhanced Safety & Security
Enclosed automated systems reduce workplace injuries, prevent product damage, and provide controlled access with complete audit trails.
Rapid ROI (2-3 Years)
Comprehensive cost savings from labor, space, accuracy, and efficiency improvements deliver measurable return on investment within 24-36 months.
ASRS System Types
From pallet-level unit loads to individual carton handling, we offer the right automated storage solution for every application.
Unit-Load AS/RS
Heavy-duty stacker cranes automatically store and retrieve full pallets weighing up to 2,000 kg at heights up to 30 meters. Ideal for high-volume warehouses, distribution centers, and manufacturing buffer storage requiring maximum vertical density.
Mini-Load AS/RS
Compact stacker cranes designed for small-to-medium load handling — totes, cartons, and bins up to 100 kg. Delivers high-speed picking throughput for e-commerce fulfillment, pharmaceutical distribution, and spare parts management.
Multi-Shuttle AS/RS
Advanced 4-directional shuttle carts operate independently across multiple levels, offering exceptional throughput and flexibility. Shuttles navigate X, Y, and vertical axes via elevator lifts, enabling any-point-to-any-point retrieval with scalable capacity.
Shuttle Racking AS/RS
Radio shuttle carts run on rails within deep-lane racking to automate pallet storage up to 40 meters deep. Combined with stacker cranes or AGVs for front-end handling, this system delivers 80%+ space utilization for bulk storage and cold chain applications.
Core System Components
Every Gieantech ASRS solution is built from these precision-engineered, integrated subsystems working in perfect harmony.
High-Rise Racking Structure
Q235B/Q345B steel rack frames engineered for heights up to 30 meters. Precision manufacturing with ±1mm tolerance ensures structural integrity and smooth crane travel under full pallet loads.
Stacker Crane / Shuttle
The heart of the ASRS — roadway stacker cranes or multi-level shuttle carts perform automatic storage and retrieval operations at speeds up to 240 m/min with telescopic forks for single or double-deep access.
Conveyor Transport System
Roller conveyors, chain conveyors, and transfer cars handle goods flow between receiving docks, rack aisles, and shipping areas. Seamless integration with stacker cranes for continuous material flow.
WMS Software Platform
Centralized warehouse management software provides real-time inventory tracking, lot/batch management, FIFO/FEFO logic, and integrates with ERP systems (SAP, Oracle) via standard EDI/XML/REST API interfaces.
RFID & Barcode Identification
Multi-layer identification system using RFID readers, barcode scanners, and vision cameras at every checkpoint ensures 99.9% accuracy in goods tracking and inventory reconciliation.
PLC Control & Monitoring
Industrial-grade PLC control system with SCADA visualization provides real-time equipment monitoring, fault diagnostics, emergency stop safety, and remote maintenance capabilities via IoT connectivity.
Technical Specifications
Comprehensive system parameters for Gieantech ASRS solutions — customizable to your warehouse requirements.
| Maximum Rack Height | Up to 30 meters (98 ft) |
| Rack Levels | 5 - 25 levels |
| Aisle Width | 1,400 - 1,800 mm |
| Rack Depth | Single-deep / Double-deep |
| Structural Steel | Q235B / Q345B hot-rolled |
| Manufacturing Tolerance | ±1 mm |
| Horizontal Speed | Up to 240 m/min |
| Vertical Speed (Lifting) | Up to 60 m/min |
| Fork Extension Speed | Up to 30 m/min |
| Positioning Accuracy | ±2 mm |
| Unit Load Capacity | 500 - 2,000 kg per pallet |
| Cycles per Hour | 15 - 30 dual cycles |
| WMS Software | Custom / Standard WMS |
| ERP Integration | SAP, Oracle, Custom via API |
| Identification System | RFID + Barcode + Vision |
| PLC Controller | Siemens / Mitsubishi / AB |
| Network Protocol | Ethernet / Profinet / Modbus |
| Remote Monitoring | IoT Dashboard (24/7) |
| Project Lead Time | 60 - 120 days (system-dependent) |
| Installation Support | On-site engineers worldwide |
| Warranty | Mechanical 10 years / Electrical 2 years |
| Payment Terms | 30/30/30/10 milestone-based |
| Shipping | FOB Dongguan / CIF / DDP |
| Export Markets | 57+ countries globally |
Industry Applications
Gieantech ASRS solutions serve diverse industries worldwide, from frozen food warehouses to pharmaceutical cleanrooms.
3PL & Distribution
High-throughput automated fulfillment centers with multi-client inventory management, wave picking, and cross-docking capabilities.
E-Commerce
Ultra-fast order fulfillment with mini-load and multi-shuttle systems handling 5,000+ SKUs and same-day shipping requirements.
Cold Chain & Food
Automated -30°C cold storage operations eliminating worker exposure to extreme temperatures while maintaining FIFO freshness control.
Pharmaceutical
GMP-compliant automated warehousing with strict lot tracking, expiry date management, FEFO logic, and complete audit trail documentation.
Manufacturing
WIP buffer storage and just-in-time material feeding for production lines, integrating with MES systems for synchronized manufacturing flow.
Automotive
Sequential parts delivery, KLT container management, and engine/transmission assembly line feeding with zero-defect traceability.
Electronics & Tech
Anti-static, humidity-controlled storage for sensitive components and finished goods with MSD (moisture-sensitive device) management.
Retail & FMCG
Store-ready pallet building, promotional kit assembly, and omnichannel fulfillment combining unit-load and mini-load systems.
System Architecture
A complete ASRS solution integrates three layers — from intelligent software control to physical material handling — working as one unified system.
Goods Receiving
Inbound dock
Identification
RFID / Barcode
Conveyor
Transport system
Stacker Crane
Auto store/retrieve
WMS Control
Smart allocation
💻 Management Layer
- WMS Warehouse Management
- ERP/SAP Integration
- Real-time Inventory Dashboard
- Order Management & Wave Planning
- Reporting & Analytics
⚙ Control Layer
- PLC Logic Controller
- SCADA Monitoring System
- Motion Control (Servo Drives)
- Safety Interlocks & E-Stop
- IoT Remote Diagnostics
📦 Equipment Layer
- Stacker Cranes / Shuttles
- Roller & Chain Conveyors
- Pallet Lifts & Transfer Cars
- RFID Readers & Scanners
- High-Rise Racking Structure
ASRS vs Other Storage Solutions
See how automated storage and retrieval systems compare against conventional and semi-automated alternatives.
| Feature | ASRS (Gieantech) | VNA Racking | Radio Shuttle | Selective Racking |
|---|---|---|---|---|
| Automation Level | Fully Automated | Semi (Turret Truck) | Semi (Shuttle Cart) | Manual (Forklift) |
| Space Utilization | Up to 85% | 60-65% | 75-80% | 35-40% |
| Maximum Height | 30 meters | 14 meters | 12 meters | 10 meters |
| Pick Accuracy | 99.9%+ | 99%+ (Human) | 99%+ (Human) | 95-98% (Human) |
| Labor Requirement | Minimal (1-2 operators) | Medium (Per Aisle) | Medium (Per Zone) | High (Many Staff) |
| Throughput | 15-30 Dual Cycles/hr | 15-20 Pallets/hr | 25-40 Pallets/hr | 8-12 Pallets/hr |
| Cold Storage (-30°C) | ✔ Excellent | ✔ Possible | ✔ Good | ⚠ Limited |
| WMS Integration | Built-in Full Suite | Add-on Required | Basic Support | Manual Tracking |
| 24/7 Unmanned | ✔ Yes | ✘ No | ✘ No | ✘ No |
| Initial Investment | $$$$ | $$$ | $$$ | $ |
| ROI Payback | 2-3 Years | N/A | 3-4 Years | N/A |
Project Delivery Process
From initial consultation to commissioning, our end-to-end ASRS project delivery ensures on-time, on-budget system launch.
Needs Analysis & Consultation
Our engineers analyze your warehouse dimensions, throughput requirements, SKU profiles, and operational workflows to define the optimal system scope.
System Design & Layout
Custom CAD layout design with rack configuration, crane specifications, conveyor routing, and material flow simulation for maximum efficiency.
3D Rendering & Simulation
Photo-realistic 3D visualization and throughput simulation modeling so you can see and validate the complete system before manufacturing begins.
Manufacturing & Testing
Precision manufacturing with ±1mm tolerance in our factory, followed by rigorous quality testing — including stacker crane dry-run and software integration testing.
Shipping & Installation
Professional packaging and global logistics, with our experienced installation team on-site to ensure precise assembly, alignment, and structural integrity.
Commissioning & Training
Full system commissioning, performance verification, operator training, and handover — plus ongoing remote monitoring and technical support.
Why Choose Gieantech ASRS?
Your trusted turnkey ASRS partner — from system design through lifetime support.
Factory-Direct Manufacturer
Own production facilities in Dongguan with 10+ partner factories, eliminating middlemen for competitive pricing and quality control at every stage.
Turnkey System Integrator
Complete solution from racking, cranes, conveyors, to WMS software — one contract, one responsible partner, no finger-pointing between vendors.
57+ Countries Experience
Proven export track record with container-optimized packaging, multilingual documentation, and on-site installation support worldwide.
Free System Design & 3D
Complimentary warehouse layout design, CAD drawings, 3D renderings, and throughput simulation — before you commit to purchase.
10-Year Mechanical Warranty
Industry-leading warranty on racking structures with 2-year electrical warranty, plus lifetime remote technical support and spare parts supply.
Rapid Project Delivery
60-120 day lead time with milestone-based payment (30/30/30/10), dedicated project manager, and weekly progress reporting.
Quality Certifications
Gieantech ASRS solutions meet the highest international quality, safety, and performance standards.
ISO 9001:2015
Quality Management System certified — rigorous process control from design through manufacturing.
CE Marking
European conformity certification ensuring compliance with EU health, safety, and environmental directives.
AS 4084
Australian Steel Storage Racking standard compliance — tested for structural integrity and seismic resistance.
SGS Tested
Independent third-party load testing and material verification by SGS — the world's leading inspection company.
FEM / EN 15512
European racking design standards for structural calculation, ensuring safe operation under all specified load conditions.
Frequently Asked Questions
Everything you need to know about Gieantech's ASRS automated warehouse solutions.
An ASRS is a computer-controlled automated warehouse system that uses stacker cranes, shuttle carts, conveyors, and warehouse management software (WMS) to automatically store, organize, and retrieve goods with minimal human intervention. It maximizes vertical storage space up to 30 meters, achieves 99.9%+ pick accuracy, and enables 24/7 unmanned operation.
Gieantech offers four main ASRS types: (1) Unit-Load AS/RS with stacker cranes for pallet handling up to 2,000 kg; (2) Mini-Load AS/RS for totes and cartons up to 100 kg; (3) Multi-Shuttle AS/RS with 4-way shuttle carts for high-throughput, flexible operations; and (4) Shuttle Racking AS/RS for high-density deep-lane pallet storage. Each system is customized to your specific warehouse requirements.
ASRS costs vary significantly based on system type, height, number of aisles, throughput requirements, and software complexity. A basic single-aisle unit-load system starts from approximately $200,000 USD, while large multi-aisle systems with full WMS integration can range from $500,000 to several million dollars. Gieantech's factory-direct pricing typically saves 20-30% compared to Western system integrators. Contact us for a free, no-obligation quotation based on your specific requirements.
Yes, Gieantech's ASRS systems are specifically engineered for cold storage operations down to -30°C. Cold storage ASRS eliminates the need for workers to spend extended periods in freezing environments, significantly improving workplace safety and reducing labor costs. Special low-temperature lubricants, heated control cabinets, and frost-resistant components ensure reliable operation in extreme cold.
Most ASRS systems achieve ROI within 2-3 years through combined savings in labor costs (60-70% reduction), floor space (up to 60% less footprint), error reduction (from 2-5% to less than 0.1%), and increased throughput. Cold storage ASRS often achieves faster ROI due to higher labor savings in harsh environments. We provide detailed ROI analysis as part of our free system design service.
Absolutely. Gieantech ASRS systems are designed with open integration interfaces supporting EDI, XML, and REST API protocols. We support seamless integration with major ERP platforms including SAP, Oracle, Microsoft Dynamics, and custom WMS solutions. Our software team handles the full integration process, including data mapping, testing, and go-live support.
Typical ASRS project timelines range from 60-120 days depending on system complexity. This includes design finalization (2-3 weeks), manufacturing (6-10 weeks), shipping (2-4 weeks), installation (2-4 weeks), and commissioning/training (1-2 weeks). Gieantech assigns a dedicated project manager who provides weekly progress updates throughout the entire process.
ASRS systems require regular preventive maintenance including crane/shuttle inspection, rail alignment checks, lubrication, sensor calibration, and software updates. Gieantech provides comprehensive maintenance guidelines, remote diagnostics via IoT connectivity, and can arrange scheduled on-site maintenance visits. Our 10-year mechanical warranty and 2-year electrical warranty provide peace of mind.
ASRS installations require a level, reinforced concrete floor with flatness tolerance typically within ±2mm per 3m. The floor must support the combined weight of racking, stored goods, and equipment loads. For high-rise systems (20m+), foundation piling may be required. Gieantech's engineering team provides detailed floor specification documents as part of the design phase and can recommend qualified civil contractors.
Start Your ASRS Project Today
Get a free custom system design, 3D rendering, throughput simulation, and detailed quotation — with no obligation. Our automation engineers are ready to help.