china pallet racking manufacturer

HIGH-DENSITY STORAGE SOLUTION

Drive-In Racking System

Maximize your warehouse capacity by up to 85% with Gieantech’s drive-in pallet racking systems. Engineered for high-density, bulk storage of homogeneous products — the ultimate space-saving solution for cold storage, food & beverage, and large-scale distribution.

85%Space Utilization
13.5mMax Height
4,000kgPer Pallet Level
57+Countries Served
ISO 9001
Quality
CE
Safety
AS 4084
Racking
SGS
Tested
Product Overview

What Is a Drive-In Racking System?

A drive-in racking system (also called drive-in pallet racking) is a high-density warehouse storage solution where forklifts drive directly into the rack structure to load and retrieve pallets. Unlike conventional selective racking that requires an aisle between every two rows, drive-in racks eliminate intermediate aisles — creating continuous, deep-lane storage that can increase warehouse capacity by 50-85% compared to standard pallet racking.

The system operates on a Last-In, First-Out (LIFO) principle, making it ideal for storing large quantities of homogeneous goods that don’t require strict rotation — such as packaged food, beverages, building materials, chemicals, and frozen products. Its close cousin, the drive-through racking system, allows access from both ends for First-In, First-Out (FIFO) operations.

At Gieantech, every drive-in rack is custom-engineered with Q235B cold-rolled steel, precision-welded frames, anti-collision protectors, and electrostatic powder coating to deliver decades of reliable service in demanding industrial environments — including cold storage as low as -30°C.

85%Floor Space Utilization
13.5mMaximum Rack Height
4,000kgLoad per Pallet Level
6-12Pallets Deep per Lane
-30°CCold Storage Capable
LIFO/FIFOFlexible Inventory Flow
Key Features

Engineered for Maximum Density & Safety

Every component is designed to maximize storage density while ensuring structural integrity and operator safety.

85% Space Utilization

Eliminate intermediate aisles — store up to 85% more pallets per square meter versus selective racking systems.

Deep-Lane Storage

Store 6-12 pallets deep per lane. One-way lanes hold up to 6 pallets; two-way drive-through lanes accommodate up to 12.

Cold Storage Optimized

Compact design minimizes exposed surface area, reducing cold air loss by up to 30% — critical for -30°C freezer warehouses.

Forklift-Safe Design

Floor-mounted guide rails, column protectors, top tie beams, and end-of-aisle barriers keep operators safe inside the lanes.

Up to 13.5m Tall

Multi-level configurations reaching 13,500mm height. Adjustable beam heights accommodate varying pallet sizes.

4,000kg per Level

Heavy-duty Q235B steel frames support up to 4,000kg per pallet position — suitable for dense, heavy bulk goods.

LIFO & FIFO Modes

Drive-in (single entry) for LIFO; drive-through (dual entry) for FIFO. Choose the flow that matches your inventory rotation.

Cost-Effective Storage

Fewer aisles = less building space needed. Reduce per-pallet storage cost by 30-50% compared to selective racking.

System Configurations

Drive-In Racking Types & Layouts

Choose from multiple configurations designed to match your warehouse layout, forklift fleet, and inventory flow requirements.

Standard Drive-In Racking

Standard Drive-In (LIFO)

Single-entry lanes against a wall. Forklifts enter and exit from the same side. Ideal for bulk storage where inventory rotation is not time-critical. Depth: up to 6 pallets per lane.

LIFO FlowWall-Mounted6 Pallets DeepBest Density
Drive-Through Racking

Drive-Through (FIFO)

Dual-entry lanes accessible from both ends. Pallets loaded on one side and retrieved from the other, enabling strict first-in, first-out rotation. Depth: up to 12 pallets per lane.

FIFO FlowDual Access12 Pallets DeepDate-Sensitive
Cold Storage Drive-In Racking

Cold Storage / Freezer

Specially engineered for -30°C environments with galvanized or epoxy-coated steel, condensation-resistant hardware, and insulated floor anchors. Maximizes cubic space in temperature-controlled facilities.

-30°C RatedAnti-CorrosionEnergy SavingGalvanized
Custom Drive-In Racking

Custom / Multi-Zone

Hybrid configurations combining drive-in lanes with selective pick faces, multiple depth zones, and variable beam heights. Designed for warehouses requiring both bulk storage and SKU diversity.

Hybrid LayoutMulti-ZoneVariable DepthFlexible
System Components

Precision-Engineered Structural Components

Every part of the drive-in racking system is designed for maximum load-bearing performance and long-term durability.

1

Upright Frames

Heavy-gauge Q235B steel columns with diagonal and horizontal bracing. Hot-rolled or cold-formed profiles rated for 13,500mm height and extreme compression loads.

2

Pallet Support Rails

Continuous steel rail arms mounted at each level where pallets rest. Precision-welded with reinforced ledges to support up to 4,000kg per position evenly.

3

Top Tie Beams

Structural cross-beams connecting adjacent rows at the top to prevent lateral sway and ensure overall frame stability under dynamic forklift loading.

4

Floor Guide Rails

Heavy-duty floor-mounted steel rails that guide forklifts into lanes, preventing column strikes. Available in bolt-down or weld-on configurations.

5

Column Protectors

Replaceable steel guards installed at entry points to absorb forklift impacts. Bright safety yellow powder-coated for high visibility.

6

Anchor Bolts & Footplates

Oversized base plates with chemical or expansion anchor bolts. Engineered for seismic zones and heavy floor loads, distributing weight across the concrete slab.

Technical Specifications

Technical Data & Specifications

Complete engineering specifications for Gieantech drive-in racking systems.

Structural Dimensions

Rack Width (Bay)2,300 – 3,500 mm
Rack Depth (Frame)800 – 1,100 mm
Lane Depth6 – 12 pallets
Overall HeightUp to 13,500 mm
Storage Levels2 – 8 levels
Beam Height Adjustment75 mm pitch

Material & Surface

Frame SteelQ235B cold-rolled
Rail SteelQ235B hot-rolled
Surface TreatmentPickling → Phosphating → Powder Coat
Coating Thickness60 – 80 μm
Cold Storage OptionHot-dip galvanized / Epoxy
Standard ColorsOrange + Blue (customizable)

Load Capacity & Safety

Load per Pallet Position1,000 – 4,000 kg
Max Bay LoadUp to 32,000 kg
Safety Factor1.5 – 2.0 ×
Seismic DesignZone-specific engineering
Deflection LimitL/200 (beam), H/500 (frame)
Fire RatingIn-rack sprinkler compatible

Logistics & Trade

MOQ50 bays (negotiable)
Lead Time15 – 25 working days
PackingCKD flat-pack on steel pallets
PaymentT/T, L/C, Western Union
Warranty10 years structural
Export Markets57+ countries worldwide
Industry Applications

Trusted Across High-Volume Industries

Drive-in racking is the go-to storage solution wherever large quantities of uniform products need dense, efficient warehousing.

Cold Storage & Freezer

Maximize cubic capacity in costly refrigerated space. Reduce cold air loss by up to 30% with compact deep-lane storage at -30°C.

Food & Beverage

Store palletized beverages, canned goods, packaged foods, and dairy products. Uniform SKUs and high volumes make drive-in ideal.

3PL & Logistics

Third-party logistics warehouses handling seasonal peaks, bulk imports, and cross-docking benefit from rapidly scalable dense storage.

Chemical & Pharma

Hazmat-compatible configurations with sprinkler integration, anti-corrosion coatings, and controlled-zone storage for raw materials.

Building Materials

Cement, tiles, bricks, insulation — heavy, uniform products that stack well and move in full-pallet quantities per project order.

Automotive Parts

Bumpers, body panels, engine components — store large batches of identical parts destined for just-in-time assembly line delivery.

Retail & Wholesale

Pre-holiday surge storage for fast-moving consumer goods. Stock up bulk inventory and dispatch full pallets during peak seasons.

Agriculture

Grain, fertilizer, animal feed — seasonal harvests requiring massive temporary bulk storage at competitive per-pallet cost.

Storage Comparison

Drive-In vs. Other Racking Systems

Compare drive-in racking with alternative storage solutions to find the best fit for your warehouse operations.

FeatureDrive-In RackingSelective RackingPush-Back RackingPallet Flow Racking
Space UtilizationUp to 85%40-50%60-70%65-75%
Storage DensityVery High (6-12 deep)Low (1 deep)Medium (2-6 deep)High (3-10 deep)
SelectivityLow (LIFO lane)100% (every pallet)Low (last pallet)High (FIFO)
Inventory FlowLIFO / FIFO (drive-through)Random AccessLIFOFIFO
Cold Storage SuitabilityExcellent (top choice)Poor (too many aisles)GoodVery Good
Forklift AccessDrives inside lanesAisle-facingAisle-facingAisle-facing
Cost per Pallet PositionLowestMediumHigherHighest
Best ForBulk, homogeneous goodsMixed SKUsModerate varietyDate-sensitive
Our Process

From Warehouse Survey to Installation in 6 Steps

Our structured workflow ensures your drive-in racking project is delivered on time, on spec, and within budget.

1

Warehouse Survey

Share your warehouse dimensions, ceiling height, floor capacity, pallet sizes, product types, throughput requirements, and forklift specifications.

2

Layout Design

Our engineers create an optimized AutoCAD floor plan with drive-in lane depth, aisle widths, forklift turning radii, and fire egress compliance.

3

3D Rendering

Receive photorealistic 3D renderings of the complete warehouse interior for management presentations and final stakeholder approval.

4

Prototype & Load Test

For new specifications, we produce a sample bay for physical load testing, forklift clearance verification, and quality sign-off before mass production.

5

Mass Production & QC

Batch manufacturing with stage-gate quality checks: steel incoming → cutting → welding → surface treatment → assembly → final inspection.

6

Packing & Global Shipping

CKD flat-packed on steel pallets with detailed installation manuals. Sea freight, rail, or air — door-to-door logistics to 57+ countries.

Why Gieantech

Your Trusted Drive-In Racking Partner

A decade of manufacturing excellence and 10+ partner factories delivering high-density storage solutions worldwide.

Factory-Direct Pricing

No middlemen — deal directly with our manufacturing base in Dongguan. Save 15-30% versus trading company quotes on drive-in racking projects.

Free CAD & 3D Design

Complete warehouse layout planning with AutoCAD floor plans, structural calculations, and photorealistic 3D renderings — all complimentary.

57+ Countries Served

Proven export experience shipping drive-in racking to cold storage facilities and distribution centers across six continents.

Cold Storage Specialist

Deep expertise in freezer warehouse racking — galvanized steel, epoxy coatings, condensation-resistant hardware, and insulated anchor systems.

Premium Surface Finish

3-step anti-corrosion process (pickling → phosphating → powder coat, 60-80μm). Passes 500-hour salt spray test for extreme environments.

24h Professional Response

Dedicated project manager for every order. Technical questions, drawing revisions, and logistics updates — all within 24 hours.

Certifications

International Safety & Quality Standards

Every drive-in racking system meets the world’s most demanding industrial safety and quality certifications.

ISO 9001:2015

Quality management

CE Marking

EU safety conformity

SGS Tested

Independent verification

AS 4084

Racking standard

FEM / EN 15512

European racking design

FAQ

Frequently Asked Questions

Everything you need to know about drive-in racking systems — answered by our engineering team.

Drive-in racking is a high-density pallet storage system where forklifts drive directly into the rack lanes to place or retrieve pallets. Pallets rest on continuous support rails at each level. Because there are no aisles between rows, space utilization reaches up to 85% — nearly double that of conventional selective racking.
Drive-in racking has a single entry point — forklifts load and retrieve from the same end, operating on a Last-In, First-Out (LIFO) basis. Drive-through racking is accessible from both ends, enabling First-In, First-Out (FIFO) inventory rotation — ideal for perishable goods and date-sensitive products.
Each pallet position supports 1,000 to 4,000 kg, depending on frame gauge, rail specification, and rack height. Total bay capacity can reach 32,000 kg. We provide detailed structural calculations and load distribution analysis for every project to ensure safety compliance.
Absolutely — drive-in racking is the #1 choice for cold storage. Its compact, no-aisle design minimizes exposed surface area, reducing cold air loss by up to 30%. We offer hot-dip galvanized or epoxy-coated steel for -30°C freezer environments, with condensation-resistant hardware and insulated floor anchors.
Standard counterbalance forklifts or reach trucks are used. Key factors include: mast free-lift height (must clear the top rail), overall truck width (must fit within the lane), and load capacity. We design lane widths based on your specific forklift dimensions — typically 2,300–3,500mm bay width.
Single-entry (wall-mounted) drive-in lanes are typically designed for up to 6 pallets deep. Dual-entry drive-through lanes in mid-floor positions can accommodate up to 12 pallets deep (6 from each side). The optimal depth depends on your SKU turnover rate and retrieval frequency.
Comprehensive safety features include: floor guide rails to steer forklifts into lanes, column protectors at entry points, top tie beams for lateral stability, end-of-aisle barriers, safety yellow markings, and optional LED lane-entry indicators. All systems are engineered with a 1.5–2.0× safety factor.
Standard MOQ is 50 bays (negotiable for repeat customers). Production lead time is 15–25 working days depending on specifications and quantity. We ship CKD flat-packed on steel pallets with detailed installation manuals. Sea freight to most ports adds approximately 15–25 days.
Yes — completely free. Share your warehouse floor plan, ceiling height, pallet dimensions, product weights, and forklift specs. Our engineering team delivers AutoCAD layout plans, structural calculations, and 3D renderings showing optimized drive-in lane placement, forklift traffic flow, and fire code compliance zones.

Ready to Maximize Your Warehouse Capacity?

Get a complimentary warehouse layout, 3D rendering, and factory-direct quote for your drive-in racking project. Our engineering team responds within 24 hours.

Free CAD & 3D Design
Factory-Direct Pricing
10-Year Warranty
24h Response

Lets Get In Touch

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Business Hours

Mon - Fri

10am to 5pm

Sat - Sun

10am to 2pm

Support

+92 (648) 763 7232

info@gieantech.com